ATL Composites, based in Queensland, Australia and MuH von der Linden of Wesel, Germany formed a joint venture company, vdL Composites GmbH to produce DuFLEX® composite panels for the European market.

vdL Composites GmbH

METS stand 2023, panels

Exhibiting as vdL Composites GmbH, they will promote the DuFLEX, DuraKore and Featherlight panels range which are lightweight construction solutions relied upon by Europe’s leading boat builders, architects, builders and commercial designers.
In addition to the DuFLEX and DuraKore panels, vdL Composites will display COOSA panels – fibreglass-reinforced polyurethane foam panels that are suited for boat and caravan construction. The advantage is COOSA can be easily machined like plywood. Coosa Panels can be used for structural parts that need to be bolted or screwed, such as decks and transoms. It is a high-density core that doesn’t rot or compress and you can bolt right through it.

With superior rigidity, at a fraction of the weight of plywood, depending on the location, it doesn’t need to be laminated to seal the underneath or top. It can simply be taped into position, saving on time as well as making the job easier.ATL Composites Australia and vdL Composites in Germany have also incorporated DuFLEX Coosa-cored panels into the DuFLEX Composite Panel range to offer customers a choice of pre-laminated panels, through to CNC-routed kits, for specific applications like stringers in marine applications and flooring in transportation projects. The CNC Kits reduce waste and labour in these projects.Nicholas Cossich and Lorraine Duckworth, Directors at ATL Composites are looking forward to attending METS 2024 to reconnect with customers and inspect innovations in marine technology and materials.

“METS is the largest event in the marine industry and the opportunity to meet with our partners and customers to see how we can collaborate on their projects,” said Nic.

Helge von der Linden General Manager of MuH von der Linden GmbH and also partner in vdL Composites GmbH added, “Since 1995, we have exhibited at METS as M.u.H. von der Linden GmbH, visiting the show to meet existing clients and introduce our products to new customers,” he said.

“It is a great place to learn, see innovative products from around the world and discuss solutions for our customers.”

The vdL Composites stand will be located in the Construction Material Pavilion Hall 12.803.

Image

The 90 degree angles have been designed to provide a quick and effective means for making right angle joints between DuFLEX panels. These pre-cured angles can be bonded in place with an epoxy paste adhesive and are ideal for inaccessible areas where wet fibreglass taping would be difficult.

DuFLEX BondingAngles

Coosa panels consist of high density polyurethane foam reinforced with layers of fibreglass. Offering superior resiliency and endurance, lightweight and not subject to water, rot or insect infestation, Coosa panels are an excellent replacement for plywood or wood fibre materials.

Coosa panels are used throughout the marine, industrial and transportation industries in structural and non-structural applications.

Dimensionally Stable
Available in a Variety of Densities and Thicknesses
Low Water Absorp

COOSA Composites Panels

DuFLEX brochure

DuFLEX Light Weight Sandwich Panels

CNC routed DuFLEX package

DuFLEX® panels were specifically designed to reduce construction time and to optimise structural weight in high performance composite structures. Time-consuming laminating, coring and vacuum bagging steps normally required to fabricate high performance composites are avoided, and material waste, labour and tooling costs are greatly reduced.

DuFLEX Sandwichpanels

Light Weight Sandwichpanels laminated with Epoxy with various cores and fibre laminates

DuraKore panels.jpg

Engineered as an advance in marine strip planking construction, DuraKore® is often used in conjunction with DuFLEX® composite panels to build compound shapes, such as the hulls in catamaran construction.
DuraKore® Strip Planks are 300mm wide and 2400mm long, manufactured with Diab ProBalsa® end-grain balsa laminated with a hardwood veneers and are pre-scarfed to facilitate joining.

DuraKore

DuraKore® Strip Planks combine the best elements of traditional wooden boat building techniques with advanced, lightweight, composite materials.

Featherlight panels  800x800.jpg

Specifically designed for non-structural interior applications, Featherlight panels compliment the DuFLEX Composite panel range and have been developed to optimise weight and dimensional stability, making them ideally suited as lightweight building panels for the construction of interiors for luxury and high performance motor and sailing yachts.Curved surfaces in these lightweight panels are achieved without effort by simply kerf-cutting the inside skin.

Featherlight

Featherlight panels provide superior levels of stiffness, and thermal & acoustical insulating properties.

Close up of CNC parts and inserts.jpg

Having Inserts included in the panel manufacture, and not having to fit on the job, offers fabricators a cost-effective balance between mechanical properties, weight and cost. Finished, routed 2D parts can also be provided with any level of insert complexity, and are nested for optimal sheet utilisation. All DuFLEX and Featherlight Panels are compatible with a variety of resins for post lamination and bonding including Polyester, Vinyl Ester, Epoxy and Poly Urethane.

High Density Inserts

DuFLEX and Featherlight panels can also incorporate High Density Inserts using materials such as PVC foam, PET foam, high density Coosa and solid FRP.

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